Sinter quality begins with the proper selection and mixing of the raw materials (iron ore fines, limestone, return fines, slag-forming elements, and coke fines). Since the inhomogeneous raw mix can affect permeability and cause an increase in fuel consumption, proper dosing of the sinter feed composition is mandatory.
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Furnaces through series of conveyor belts called Sinter Dispatch Route. Process is shown in Figure-1. Suction Air PRIMARY MIXING DRUM COLLECTOR Wind Main Stack - 6mm + 6 mm Proportioning Bins Sinter Machine Blast Furnace SCREEN Crusher SMD Process Flow Diagram of Sinter Plant -2 4 Figure-1 Process flow diagram of sintering plant -2 III.
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In steel plants, equipment that processes sinter at very high temperature is exposed to severe wear conditions. In particular, sinter crusher that has to ensure large throughput
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A double toggle jaw crusher is much larger, heavier, more moving parts and lower throughput than modern single toggle jaw crushers.The lower throughput statement is a bit misleading because it's partially attributed to the …
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We manufacture and distribute the best quality single roll crushers as well as eminent double roll crushers of two types – double toothed roll crushers and smooth double …
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The sinter machine is applicable to sintering operation of large-scale ferrous metallurgical sintering plants, and it is mainly applicable to the sintering treatment of iron ore powder in large and medium-sized sintering plants. Main Data Effective sintering area: 75 square meters Effective sintering length: 30m Effective sintering width: 2.5m Center to center distance of head and
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The hot sinter cake is crushed using a spike crusher to less than 200 mm in size and is cooled in an annular cooler using forced draught fans to temperatures less than 50 °C. The size of cooled sinter is reduced further to less than 40 mm using a double-roll crusher. The crushed sinter is screened to separate undersized sinter (typically less ...
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At the end of the sintering machine's pallet car line is a hot sinter crusher, which reduces the sintered ore into pieces of less than 150 mm. Since the crusher processes material at a …
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The ready sinter mix is conveyed to the primary mixing unit, where it is thoroughly mixed and moistened in rotating drum mixers at 2/3 of the required quantity. ... The cooled sinter comes to the bar screen, where a +50 mm fraction is separated and crushed in a two-roll gear crusher. Then, the sinter is sorted into fractions: 5-50 mm – usable ...
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Therefore, to protect availability of their sinter crushers, many mills opt for a high-performance hardfacing that is custom-designed for the precise wear rates experienced. Using this type of solution can extend the service life …
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The present work provides information on the iron ores that form part of the mineral mix which, once granulated, is loaded onto the sinter strand where it is partially melted at a temperature of ...
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Double Roll Crushers : The double roll crushers are strength wise great and best suitable for crushing any type of ores and rocks whose utility is more in chemical, mining and cement industries. Prominent features of the double roll crushers : Reliable rolls; Perfect housing; Durable double motors; Distinguishing deep tooth gear; Decent double ...
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The Single Roll Crusher (also referred to as Sinter Crusher or Single Roller Crusher) is a key piece of equipment in sinter production lines. It is specifically designed to crush hot sintered cakes discharged from the sintering machine, reducing them …
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Enhance iron ore sintering processes with our Sinter Plant solutions of M HEAVY TECHNOLOGY. Improve productivity, quality, and environmental performance for optimal results.
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The double press-double sinter (DPDS) ... Figure 1 shows the effect of level of lubricant on pore free density of a mix as a function of graphite and lubricant content of the mix. Both the lubricant and graphite have lower densities (~1.0 and 32.3 g/cm ) than the iron and therefore lower the overall density of the mixture. ...
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The Double Crusher is a block added by Actually Additions. It does the same operations as the Crusher, but it has two slots for input. It is as fast as the Crusher, but it will consume twice as much energy while crushing two Ores at once. The Double Crusher on the online Actually Additions Manual
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2023 / sbm double roll sinter crusher supplier in indiaquarry machinery.md. shzy22 b2f4bd54cb 2023. 15:06:36 +08:00
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Provide a reliable solution for dust-free transport of hot and abrasive sinter material. The Solution Downstream the sintering car a crusher crumbles sinter lumps and discharges them on a Superbelt ® conveyor. The latter transports approx. 70 t/h of sintered material at 300°C, with peaks of up to 500-550°C.
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Double roll crushers are used for both, primary and secondary crushing. They guarantee a strictly defined final grain size with a minimum of fine grains. Raw materials, secondary materials and …
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Once the sinter mix is charged onto the travelling grate, metal bars or rods already inserted longitudinally along the grate for a distance of about 2 m to 4 m help to loosen up the mixture to enhance permeability. ... After the end …
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breeze input beyond 9.5% of the mix gives a stronger sinter, but the product is slagged and has a lower re-ducibility. The above data on variation of sinter strength as a function of fuel input also suggest the generally low strength of the sinter. If three 6 ft drops on a steel plate can generate about 30% of --lin material, the sinter
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The double press-double sinter (DPDS) method arose from the need to reach ever higher densities while working with the physical constraints of compacting metal powder and has …
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Sinter is used as a raw material in blast furnace for iron making. Sintering is a process of agglomeration of base mix into a porous mass, by incipient fusion. The base-mix materials are prepared by proportionate mixing of iron ore fines, ground flux materials, ground coke breeze, and revert mix, followed by layer wise stacking of the same in the
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The sinter crusher is an important piece of equipment that experiences extensive wear and can influence a mill's entire production output. Therefore, it may be worth investing in high-performance hardfacing coatings …
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